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Diodes are often used when there is a chance the user could connect the polarity wrong but if it is permanently connected then they are not required. Smoking is due to excess power dissipation ie you are crossing the limit of maximum power withstanding capacity of zener.

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There could be something else shorted and causing a high current flow through the diode and the diode isnt the real problem just a symptom.

Diode is getting hot. The black thingy connected between to two smaller terminals on the solenoid is a diode. I thought this diode is just for wheeling. You have to buy thenbsp.
Zener diode is heating due to power dissipation. Diodes can stand more heat than your fingers can. It is not at all surprising that the diode gets too hot to touch even though it may survive that operation just fine.
Nbspto get the diode. The diode charges the battery it has nothing to do with the spark to the spark plug. Piv so 706 42watts dissipated as heat from the diode.
The supply to the board is 13v dc from fwb transformerrectifier. The diode could be shorted which could be the reason that the pedal doesnt work except on battery power. 2 ohms resistor carrying current of 1a is dissipation 2w of power.
It gets hot because you have 7 amps flowing through the diode. The diode is rated 600v4afast switchingmur460 is the number. The output diode across the load continues to get hot when running.
The diode is getting hot because there is 3a going through it higher current diodes have greater heat dissipation abilities which allow them to get hotter it wont make it less hot. The diode should be replaced in either case. The diode will operate at up to 175c ouch although at that temperature it can handle essentially zero current.
If it stops being a diode and conducts equally in each direction then it is faulty. You will find the diode in the parts for the engine. The first thing to do is get the solenoid to click when pedal is pushed then go from there if needed.
The motor load is 6a 10v 5kz pwm. The voltage is about 1 volt for a diode carrying high current. The power dissipated in a diode depends on the current and voltage.
The 10a10 diode at the start of the circuit or the 5408 diodes that i use to smooth microsteps are also getting hot but not like this. It is working but the 5346b zener diode is getting very very hot. The resistor is getting hot because the solenoid contacts are not closing and the controller is trying to pass amps to the motor.
The diode is on the alternator coil underneath the flywheel of the engine. If you cant hold it for more than 5 seconds it is getting too hot. More the power dissipation more the heat similar to resistor for example.

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